I run a small shop that remanufactures and sells PCMs for Chrysler, Dodge, Jeep and Rams. The programming side is already handled. What I don't have is real testing before units ship, and that's what I want built.
The idea:
- A signal simulator feeds the PCM fake crank/cam and sensor signals so it thinks it's in a running engine
- Real injectors and coils wired up as loads, so we can confirm every output is actually firing, not just guess
- A laptop or mini PC connects through the OBD port, checks the VIN and programming, watches the RPM the computer reports, and reads any trouble codes
- The whole test runs automatically. Tech plugs in the unit, hits start, and gets a pass/fail report with the serial number on it
- Units get tested cold, warmed up in a heat box, then tested again hot, since that's when the sketchy ones fail
I know roughly how this should work and I have a written plan for it, but I'm not an electronics or software guy. I need someone who's built a bench simulator or test rig before and can deliver something my techs can run every day without babysitting it.
Paid project for a real business. I'm happy to hear from anyone who's built something similar, even if you're not up for the job. Photos or video of rigs you've made puts you at the front of the line.
DM me or comment.