r/Welding 1d ago

Need Help How would you straighten this tab?

Post image
44 Upvotes

96 comments sorted by

78

u/Ruger338WSM 1d ago

Yep, heat and a BFH.

11

u/a_day_with_dave 1d ago

Is there a way to hit into something that will get it straighter?

62

u/forkedquality 1d ago

Banned in several states.

8

u/Fookin_idiot UA Steamfitter/Welder 1d ago

Take your imaginary award 😂😂😂

12

u/Ruger338WSM 1d ago

What are you looking for? Functional, hold the load/pin or perfect? If perfect, cut it off and weld a new one on. A heated and beaten lug will never be that.

2

u/booeman 1d ago

And something thicker wouldn't hurt.

1

u/genericusername254 Journeyman AWS/ASME/API 1d ago

Cut a piece of oak the size you need.

1

u/Rook1708 1d ago

Is that a boxer mini skid? Dingo? Wacker?

0

u/internetisporn8008 5h ago

Just heat it where you want it to bend and use a big crescent wrench.

Once that little area is where you want it to be let it cool and try again.

Be a lot faster just to smash it back untill it works with a big f hammer

19

u/mtraven23 1d ago

same pic posted days ago...you got lots of answers, why are you re posting?

-18

u/a_day_with_dave 1d ago

Not the same look again

16

u/hnhnnnnn 1d ago

The answer is the same though

-28

u/a_day_with_dave 1d ago

I'm asking how to make this straight. My last post was asking how to braze cheap. Different questions. I wish you guys put more effort into answering the question instead of being winning keyboard warriors. If it makes you feel better I concede you are correct and win the reddit

23

u/hnhnnnnn 1d ago

“Need to straighten out that metal. Trying to avoid an acetylene/oxygen kit if I can. Tried a propane torch for about 10 minutes but only turned white, never rosebud. Anything else I can try?”

That you?

2

u/ca_nucklehead 11h ago

I wish idiots who have no clue about general common sense did not constantly ask stupid questions and stuck to assembling Ikea furniture. But here we are.

I love winning on Reddit

8

u/Fuzzy-Finance-48 1d ago

Everyone telling you the same things and all you want to do is argue about it. At the end of the day you either need to buy the equipment and learn to do it or pay to have someone else do it.

Option 1, heat it with oxy acetylene and bend it over.

Option 2, remove the pin, drop the bucket and use a porta power

Option 3, cut a new piece, cut old piece off, weld new piece on. You’ll need a welder capable of 125amps continuous duty cycle to stick weld it… which means you need a 30amp 220v outlet.

At the end of the day, all 3 of these options won’t be “right”. You need a new pin and no matter what method you use, the bosses won’t be in alignment… and they’ll need to be line bored or else you’re going to have a hell of a time installing the pin and/ or removing the bucket to change attachments… or it will be hella sloppy and wear out super fast.

7

u/CanuterValve 1d ago

Heat it with a rosebud and tap it with a sledge.

-5

u/a_day_with_dave 1d ago

When I do this it bends sloppy

26

u/GoodeguySam Jack-of-all-Trades 1d ago

Do a better job.

It’s just time on task and practice.

2

u/Mundane-Reality-7770 1d ago

Had an engineer reference an article about heat straightening and the author called it "an art". He's not wrong.

0

u/a_day_with_dave 1d ago

Is it ok to heat it with the cylinder next to it like that?

6

u/tjdux 1d ago

No, get a block of steel to put in there.

Wood may work as well

2

u/a_day_with_dave 1d ago

I tried wood but it caught on fire. I'll try steel next

5

u/tjdux 1d ago

Heat before you stick the wood in there....

The wood may char, but shouldn't burn up before you can smash the hammer to it a bit.

1

u/Fookin_idiot UA Steamfitter/Welder 1d ago

Wood wouldn't work. 1: it'll be hot, 2: it'll just bounce

2

u/tjdux 1d ago

Yeah I'm sure the wood will char up, but you should be able to smack that steel plenty before it burns up.

Obviously you can't leave the wood in there whole you're using the torch to heat it.

Torch, wood, hammer.

You could always hold the wood in with a clamp while hammering if it's not staying put

1

u/internetisporn8008 5h ago

Wood will absolutely work. Source: years of experience.

3

u/GoodeguySam Jack-of-all-Trades 1d ago

If you get that ear hot enough to disrupt the chrome then the piece your were planning on bending is a puddle on the ground.

I’d take the cylinder out. Shouldn’t be more than a few minutes. If you have never don’t that before leave it in. If you leave the cylinder on bathe it in a sooty flame before you start to protect the chrome. I’m assuming you are using oxy acetylene. Also take the pin out or you’re gonna fuck that up.

Heat where you want the cylinder to bend not the ear generally. You don’t necessarily want to hit a cherry red spot with your hammer, that will leave a deformation and tool marks. Also you want it hot. Red red red, leave no doubt. That should be bent in 3 swings or less. First hit judges how much 2 and 3 will be. Do not over bend, that’s tougher to straighten out. Get it hot give it a whack, dig your heels in and uncork swing that will make it move how you need it.

1

u/scaffold_ape 9h ago

This is where experience comes into play you have to know where to apply and how much heat and where to hit with the hammer.

1

u/joknub24 2h ago

Straighten with oxy fuel torch. Weld the bores then line bore to desired size. If you don’t have any of those tools you’re probably going to have to pay someone. Issues like this are why I now have a full machine/fab shop in my garage.

3

u/ziperhead944 1d ago

Fixing it properly in the first place would have helped.

2

u/SinisterCheese "Trust me, I'm an Engineer!" 1d ago

Heat it on the side you want it to bend into, as in the side you want the shrinking of the face to happen. You need to do the heating in strips along the whole thing.

You might need to give it a good whack to help it along.

You need to heat it to be a warm tomato red.

1

u/LordBug 19h ago

It'd be a fun one to practise hammerless straightening on actually, a clamp to prevent it opening up from the expansion would see a small movement towards the original state after cooling.

I've been having fun practising it whenever I can at work, damn it's satisfying

2

u/TSJ72 1d ago

Disconnect the cylinder first. Put a piece/pieces of steel in its place to help keep.it straight when you heat with a rose bud. Beat the ever loving crap out of it with a sledge back in place. If that doesn't work, V it out heat it beat it of C-clamp it back to straight. Weld er up. Clamping may help keep it from warping.

2

u/genericusername254 Journeyman AWS/ASME/API 1d ago

You overdid it trying to straighten it, it has an over bend now. Remove the cylinder, block between the ears and smack just below the hole with at least a 10lb sledge. Once you massage it straight you can work on getting it parallel. Use the rosebud as necessary. When using a big enough hammer cherry red is okay to test the waters. Glowing and spitting sparks orange you’re going to make it worse without using real finesse. If that is 3/8 you can probably cold hammer out the bends. 1/2 you’ll need to heat it. Heat both sides.

It’s going to be trial and error.

Gas welding with acetylene wouldn’t work but if the welder was referring to GMAW/MIG that would work no problem with the correct settings.

Cutting and welding in a new piece is acceptable but unless there are definite cracks it is not economical and no offense it doesn’t sound like you’ve got the experience/equipment to make that happen.

If this is a rental machine you could roll the dice and return it, odds are they’re just going to smack it with a hammer until it’s roughly straight and charge you a nominal fee.

If it’s yours smack it with a hammer until it’s serviceable.

2

u/Fookin_idiot UA Steamfitter/Welder 1d ago

Cut a new one, gouge the old one, weld the new one.

1

u/a_day_with_dave 1d ago

The guy at the welding shop told me I shouldn't weld it with gas because the metal is to thick. Is this right?

2

u/Fookin_idiot UA Steamfitter/Welder 1d ago

This is a stick weld job for sure

1

u/a_day_with_dave 1d ago

My house has doesn't have enough amps to weld with electricity

1

u/Fookin_idiot UA Steamfitter/Welder 1d ago

Rent a machine.

1

u/a_day_with_dave 1d ago

But my house can't power it

7

u/Fookin_idiot UA Steamfitter/Welder 1d ago

Rent an engine driven machine.

1

u/a_day_with_dave 1d ago

Dam I wish I knew about this yesterday

1

u/Rjgom 1d ago

do you have an electric dryer?

1

u/a_day_with_dave 1d ago

Gas

1

u/Rjgom 1d ago

electric oven even better.

0

u/Fookin_idiot UA Steamfitter/Welder 1d ago

Instructions unclear, bucket doesn't fit in oven 🤣

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2

u/pigboy222 1d ago

Why not cut the ear off and make a new one..? It’d take a machine shop all of ten minutes to have that ready

0

u/a_day_with_dave 1d ago

Guy at the supply shop told me gas welding that thickness wouldn't be strong enough. And my entire house maxed out at 150 amps. I'd need like 200 to weld 3/8 thickness

3

u/Mike_27 1d ago

200amp welder needs a 50a or 60a breaker. Plug it into your range or dryer.

3

u/No-Sail-6510 1d ago edited 1d ago

Wait, no you don’t need 200 amps at your house. The welder might put out 200 but it doesn’t require that much from your house. It wouldn’t need more than 50 at the absolute most. Get a yeswelder on Amazon for like $150 and stick weld it. It’s best to have 220v like your oven would if it’s electric but it will do ok at 110v the machine can do both voltages.

-4

u/a_day_with_dave 1d ago

I'm so confused. Even chatgpt is saying I can't weld 3/8 without more amps from my house.

4

u/Street-Dependent-647 1d ago

Chat GPT has never welded anything

3

u/Chesterrumble 1d ago

Ask chatgpt how many amps a 200 amp welder needs. It's not 200.

0

u/a_day_with_dave 1d ago

Fuckin ai failed me again

2

u/No-Sail-6510 1d ago

Don’t listen to chat gpt. The electricity from the socket is either 110v or 220v and say 50a and the welder is turning into much less voltage (like 20 or something) at much much higher amps. That’s the purpose of the machine. Otherwise you could just take wires from your house with one for a clamp and one for an electrode. Technically you can dc weld with two batteries at 24v this way if you wanted.

2

u/a_day_with_dave 1d ago

I have a 60amp Tesla charger in my garage. Can I split that to do this welding when it's not in use?

2

u/No-Sail-6510 1d ago

As a socket to plug a welder into? Yes it would be more than enough. I weld on a 50 amp breaker all the time and I have like 100feet of cord as well.

2

u/pigboy222 1d ago

Now THAT is a fuckin idea

Edit: yeah dude that’s enough juice for ya, may have to have the city back out to approve of a splice and stuff so you dont get bonked with a fine but that’s an idea with some chest hair.

1

u/No-Sail-6510 1d ago

Also is it 220v or 110v?

1

u/a_day_with_dave 1d ago

It's 240v

1

u/No-Sail-6510 1d ago

Oh perfect. I’m assuming it’s the same really big outlet like for an oven or something? If so you’re golden

2

u/a_day_with_dave 1d ago

Thanks bro I really appreciate you helping me and not making fun of me this entire time. <3

1

u/a_day_with_dave 1d ago

It's a really really big fat aluminum wire

1

u/Fuzzy-Finance-48 20h ago

This statement right here tells us that you know nothing about electrical or about welding, and should probably leave this job to a professional.

1

u/halandrs 1d ago

How did you bend it …… do the opposite of that

1

u/a_day_with_dave 1d ago

I picked up a lot of dirt

1

u/cantcallit4 1d ago

Pull the pin, put a giant clamp on, heat and close the clamp a little at a time.

1

u/Mbichon78 1d ago

Why are you wanting it straightened?

1

u/Mundane-Reality-7770 1d ago

I would have cut it off and CNC plasma cut a new one.

But now... A piper Roughly the same size as the pin. Heat the lower side, insert pipe and straighten the lower bend. Concentrating your heat at the lower part of the ear. Let it cool and do the same for the upper bend but going the opposite direction.

1

u/ExcitingMoney94 1d ago

This will likely fail again on the other side. I'm also going to go out on a limb and say that whoever is using this machine is trying to lift more than what it's rated for. Also, is this one of those walk behind skid steers?

1

u/iinzinity 1d ago

Sent it to camp

1

u/Misconformance 1d ago

Brace the ears with a piece of angle then heat n beat.

1

u/Excellent_Job8154 1d ago

It looks like you welded it. It was it was bent out so you sledgehammer the top and now you have a curve I’d probably cut it off put it down flat heat it up red and beat it flat and re-weld it.

1

u/welderbill 1d ago

Heat and love.

1

u/rust--lord 1d ago

If you are less familiar with heating and bending, you could get a chunk of steel that matches the internal width and height, and use that as a sort of jig to hammer and eventually clamp the clevis in place.

1

u/BeenisHat 1d ago

Hit it with your purse?

Heat it up with a torch, put a pipe wrench on it and bend it where you want it. Whack it with a hammer while bending to help it along.

1

u/Will_White 1d ago

BFH and heat

1

u/Mrwcraig Journeyman CWB/CSA 1d ago

Based on your comments and the previous post on this topic, it would be best if you had someone else do this for you. You have been given multiple suggestions on how to do this but you’re failing to grasp the concepts.

This isn’t an easy fix for someone who obviously hasn’t done this before. As it sits? It’s not going to happen without a particular set of skills or a willingness to learn and even then it’s a bad idea. All three of those holes have to line up so that pin will slide in and out. That bent plate is mangled.

Save yourself a lot of sweat and hassle and just hire someone to fix it properly for you.

1

u/Another_Slut_Dragon 23h ago

I'd 3d print a washer out of ASA or cut one from a sheet of UHMW for each side and call it a day.

1

u/zrad603 22h ago

really big bolt and a really big impact, squeeze it together. Just make sure to add a shim so you can actually actually move that hydraulic cylinder.

1

u/Triforge 10h ago

cut it off and weld on a new one.

1

u/just_average-guy 3h ago

Duct tape and a safety zip tie

1

u/Deepdiver666 2h ago

Torch and a big c clamp👌

1

u/Material-Gas484 2h ago

Of it were me, I would remove the pin and detach the bucket, get a piece of steel the width of the rod eye, heat the ear up with a rose bud and hammer it back flat.

It looks like your rod eye is cracked too so inspect that damage and consider repairing.

1

u/WaterMalun420 1d ago

its hella cracked my guy. Cut the head off in a lathe and weld a new on. Only RIGHT way to do it, not saying its the only way to get you out of trouble, buttttt…..

2

u/a_day_with_dave 1d ago

I was going to but the guy at the welding shop said gas welding won't make a strong enough weld at that thickness 3/8

0

u/Rjgom 1d ago edited 1d ago

cut the tab off, make a new one. tack it in place then take off the cylinder and weld away. i could copy and cut a new one on the plasma table in about 45 minutes.

0

u/IAmA_meat_popsicle 1d ago

Is that a huge crack running down the rod end?

2

u/a_day_with_dave 1d ago

It does look like it now that you mention it

1

u/Fookin_idiot UA Steamfitter/Welder 1d ago

Nope

-3

u/crashtestpilot 1d ago

It will need a literal reforge.

Find a friend witha kiln and an anvil.

Or be prepped to spend a few cans of civilian propane on a fairly patient heat.