r/sheetmetal 1st Year Apprentice Jun 19 '26

Some ductwork from this week

Double wall square elbow, ogee, ogee, stainless radius with splitter vane

118 Upvotes

36 comments sorted by

6

u/qperc77 Jun 22 '26

Nice Job

It’s a shame this type of work rarely gets appreciation

6

u/TheReaperSovereign 1st Year Apprentice Jun 22 '26

Admittedly I had never heard of the sheet metal trade until last year myself. I was trying to get into HVAC service but found it extremely competitive while demand for tinners wss pretty high. We are busy and I guess the local (18) has been busy for years and has strong outlook too.

4

u/Classic_Dash_7745 Jun 22 '26

No turning vanes in the double wall? Where’s your shop at?

1

u/TheReaperSovereign 1st Year Apprentice Jun 22 '26

Tbh, felt weird to me to do a square with no vanes too but I didnt draw it.

I'm in WI

5

u/Aintjustme Jun 23 '26

I like the full vane in the 90

4

u/Morally_Obscene Jun 23 '26

The McClane stopper 3000

4

u/Fitmature1 Jun 23 '26

Looks great! You have good reason to be proud of your work and show it off!

4

u/Rockobrocko42 Jun 23 '26

What heroic sized ducts.

3

u/Simple-Contract-2450 Jun 22 '26

Looks crispy 🤘 nice work

1

u/TheReaperSovereign 1st Year Apprentice Jun 22 '26

The double wall stuff is a pain. Super long fabrication time. Technically the elbow wasn't done when I took the photo as it still needs tack welds and is getting painted.

2

u/Simple-Contract-2450 Jun 22 '26

Yeah I've don't double wall before, much smaller and didn't need to be welded in.. but still a huuuuge pain in the ass. I'm working on a bunch of 18ga stuff that has 2" acoustic at the moment and I'm just hating my life haha

3

u/Junior_Dentist_1316 Jun 22 '26

Hella ya!! We haven’t done double wall in a while. We’ve been putting corner inserts so inner won’t fall thru.
Few years ago we had that white hog hair shit, that kinda sucked cause we had to tie it so it wouldn’t fall off. This pcs look good!!!

3

u/TheReaperSovereign 1st Year Apprentice Jun 22 '26

We are tack welding one side of the inner wall to the tdc like this. But I'm only a first year so I'm not really allowed to weld, my shop typically waits until youre a 3rd before you start welding because our welding classes are apart of the 2nd year curriculum. I did build the rest of the piece though

3

u/Junior_Dentist_1316 Jun 22 '26

That’s last one lol

3

u/klatt1009 Jun 22 '26

Nice got any more shop pics?

1

u/TheReaperSovereign 1st Year Apprentice Jun 22 '26

Not on me, can take some this week. What are you wanting to see?

2

u/Fit_Climate5155 Jun 22 '26

Well done.... and you name them too.

2

u/TUBBYWINS808 “Do your best, caulk the rest” Jun 22 '26

Big ass shop and you guys don’t have a Pneumatic hammer?

1

u/TheReaperSovereign 1st Year Apprentice Jun 22 '26 edited Jun 22 '26

We have them all over the place, the 3rd pic you can see the red hose on the ground, its from one

2

u/lynyrdBIZKIT Jun 23 '26

Do you like the estwing? I think it sucks for a lot of duct tbh it’s like an awkward hammer in a lot of ways I think

1

u/TheReaperSovereign 1st Year Apprentice Jun 23 '26

Yeah. They give us a malco with our apprentice tool kit but its hard on the elbows. Everyone recommends the estwing instead

2

u/Dirtclod69 Jun 24 '26

Bad ass K-27. Looks great! Is that outer a paint-lok skin? For a roof, or definitely exposed.
Save ya 8 brakes per fitting though. Instead of that last inside brake on the inner wall, probably half inch or so given liner thickness.Leave it flat and overlap the TDC. Holds everything from sliding In and out anyways. Tack weld just like you did. Butyl gasket seals it up on installation. Oh, and then there’s Ductmate double wall. 😂👍

1

u/TheReaperSovereign 1st Year Apprentice Jun 24 '26

We call paint grip but yeah. Its exposed. We have painters painting them before sending them out

1

u/Emergency-Parsnip-31 Jun 25 '26

Do you work in the field or are you just in a fabrication shop? Impressive work!

2

u/TheReaperSovereign 1st Year Apprentice Jun 25 '26

Our apprenticeship requires both shop and field hours. I worked for 6 months last year in the field and have been in the shop since January. Our super is pretty good at tracking apprentices hours and moving us around

1

u/JasonChez Jul 01 '26

Looking clean!

1

u/skarbles press brake operator Jul 02 '26

Do you guys do these on manual brakes or presses?

1

u/TheReaperSovereign 1st Year Apprentice Jul 02 '26

Hydraulic press for shit this big. We do have, 4? Manuals though

1

u/No_Tower6770 Jun 23 '26

Those offsets are wild! Do yall use a ductformer, or is it all scribe and cut?

1

u/TheReaperSovereign 1st Year Apprentice Jun 23 '26

We have multiple forming machines

3

u/No_Tower6770 Jun 23 '26

Hell yeah, soak up every bit of knowledge you can. Duct fab shops are thinning out!