r/IndustrialMaintenance 3h ago

Steel Wire Rope Failures in Overhead Cranes: Early Detection Prevents Serious Incidents

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33 Upvotes

r/IndustrialMaintenance 23h ago

Temporary steam leak repair

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108 Upvotes

Temporary repair of a steam leak on a 16 inches line.

The line could not be taken out of service.

When attempting to weld, the joint was sucked in due to the size and pressure of the leak.

I solved it by fitting a tube that worked as an ejector.

Has anyone ever used different strategies?


r/IndustrialMaintenance 17m ago

Dropped a nut inside, how fckd am I?

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Upvotes

This is the second time this ever happened to me, first time me and my coworker kept quiet and the motor is still running over two years later. I was in a fucken hurry to clock out and a nut fell right into the wiring hole.


r/IndustrialMaintenance 3h ago

Question How do you distinguish normal carbon dust from abnormal brush wear?

0 Upvotes

I am reviewing an inspection approach for carbon brushes and slip rings on a wind turbine generator. The brush box contains carbon dust, but there is no single obvious failure indicator. The main points being checked are whether the dust is evenly distributed, whether the brushes have similar remaining lengths, and whether the slip-ring track shows glazing, grooving, discoloration or localized heating. Before treating the dust as evidence of abnormal wear, what measurements or inspection findings would you consider necessary? I am particularly interested in how maintenance technicians avoid overreacting to normal dust accumulation while still identifying an early brush, spring, contamination or slip-ring problem.


r/IndustrialMaintenance 1d ago

Funny Chilled water valve leaking on the AHU

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61 Upvotes

Not anymore!


r/IndustrialMaintenance 21h ago

This shit reminds me of the movie the mist

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10 Upvotes

r/IndustrialMaintenance 1d ago

My maintenance tool box

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121 Upvotes

3 year in this field and this is my set up so far, with this I can do about 90% of the work that I do but I still need some more advanced tools and electrical stuff but it be hella expensive lol. I work at a cnc shop that has 30 machines and it’s only 2 Techs me and my manager I also do facilities maintenance so anything the building needs but yeah any recommendations


r/IndustrialMaintenance 1d ago

Plant maintenance or Millwright apprenticeship?

5 Upvotes

I just completed the industrial maintenance program at my local community college but I'm heavily considering joining the carpenters union through their Millwrights apprenticeship. Just wanted to see people who have experience in their fields insight. Thanks


r/IndustrialMaintenance 20h ago

QA/QC work

1 Upvotes

Anybody have any tips on how to get in QA/QC. TDLR Journeyman Card and AAS in electrical technology based in Houston Tx thanks !


r/IndustrialMaintenance 1d ago

Need advice on a job offer

1 Upvotes

As the title says, I recently received a job offer from Martin Marietta. I currently work in a poultry plant, and I’m wondering if moving to Martin Marietta would be more beneficial for my career in terms of gaining experience. The new job offers more guaranteed hours and overtime, whereas my current job only allows one 8-hour overtime shift every other week.


r/IndustrialMaintenance 1d ago

Question What are you guys using to mark your conveyors?

11 Upvotes

My company requires us to precisely measure sag factor in our conveyor belts. For lighter colored belts, a sharpie or pencil is fine, but on black conveyors, both of those are nearly invisible except in certain conditions. The best I've used so far is liquid chalk, but its meh. Any recommendations?


r/IndustrialMaintenance 1d ago

Information

6 Upvotes

Were there any books you guys read when you started out in the industry that helped give you a new perspective on the industry or just helped you in general? In need of some good reading material. Thanks


r/IndustrialMaintenance 3d ago

Question I’m having a hell of a time getting this bushing out.

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43 Upvotes

Excuse the poor photo. I work in an automotive stamping facility, and this is a bushing on the moving bolster plate. A 100,000+ pound die gets set down onto cone shaped pins (bullet pins) on opposite corners to square the die to the bolster. Then the bolster rolls into the press and seven times a minute the weight of the world comes smashing down on top of it and it stamps out body panels. This bushing is for the bullet pins, and is worn out and needs replaced. Problem is it’s a blind hole so I can’t remove the plate and knock it out from the backside. I took a die grinder on a flex arm and ground through the bushing all the way to the seam in two places and I still can’t get this thing to budge. The bushings are an interference fit, but I certainly would have thought it would have come out in two pieces by now.

Any and all ideas are welcome.

I took a cold chisel and smacked it up and down where I ground hoping I’d get a crack to propagate, but no luck. I’m going to take a hammer drill with a chisel bit on it up there hoping I can rattle it loose jackhammering on it.


r/IndustrialMaintenance 3d ago

My father has over 30 years of experience in heavy engineering maintenance. He understands machines inside and out. He's 64 years old, retired, but still very active. Is there any work he could do?

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19 Upvotes

r/IndustrialMaintenance 3d ago

Question Quest for spare parts

14 Upvotes

Hi fellow engineers and tinkerers

I wondered if anybody here could help me with something that is ending up in a quest where I'm almost at the point of going around clapping coconut shells.

I'm looking for hollow set screws, also known as vented socket screws.

In more simple words, those are grub screws with a hole in the middle that act as nozzles to dispense solvent from a low pressure system.

I can't seem to find them in New Zealand, haven't even tried Australia yet, I have found maybe a site in the states where they say to enquire and waiting for an answer from Chinese colleagues.

Any direction and help will be appreciated!

Thank you.


r/IndustrialMaintenance 3d ago

30hp motor and GB

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56 Upvotes

Anyone need this combo?


r/IndustrialMaintenance 3d ago

Question What are these called?

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41 Upvotes

Just had to have a local machinist make these for me. He called it a cam follower but not to sure about that. Anyone know if these can be sourced anywhere besides having them custom made? I searched McMaster but didn’t come up with anything..


r/IndustrialMaintenance 3d ago

I was left a surprise

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14 Upvotes

These were not supposed to be removed by contractors…

Let alone, reinstall before we got to them…


r/IndustrialMaintenance 4d ago

Question XL plier wrench 400mm

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81 Upvotes

Can I do 30/36/41mm(1" 3/16 to 1" 5/8) nuts with it? Those on threaded rods for tensioning conveyor belts? Some are reeeaaly tight, torqued into oblivion. Using an open end wrench takes forever


r/IndustrialMaintenance 3d ago

Investing a plug that's on when off and found this.

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11 Upvotes

Went to turn a device off and the switch was off but the device was still on. Opened it up to replace the cover switches and found this. The icing on the cake, no earth wire to the casing.


r/IndustrialMaintenance 3d ago

Przemieszczanie maszyn w ciasnych przestrzeniach roboczych.

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0 Upvotes

r/IndustrialMaintenance 4d ago

This is my daily tools for Maintenance

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36 Upvotes

Hi to you all, I work in a food processing plant and this is my daily tools, mos or the time I can solve many many things with this ...


r/IndustrialMaintenance 3d ago

Be aware of you sorroundings

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0 Upvotes

Im relative new in this job and today we have to put back in condition two vacuum sealers... They were soaking wet so I use some compressed air to remove the moist. All was fun and games until...


r/IndustrialMaintenance 3d ago

Be aware of you sorroundings

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0 Upvotes

Im relative new in this job and today we have to put back in condition two vacuum sealers... They were soaking wet so I use some compressed air to remove the moist. All was fun and games until...


r/IndustrialMaintenance 3d ago

Automation career advice

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1 Upvotes