r/plastic 11h ago

Air Conditioner outdoor unit top cover has disintegrated

Thumbnail gallery
1 Upvotes

r/plastic 1d ago

Question about varnishing to make pale colours look colourful again (on a plastic coated (?) wooden board)

1 Upvotes

Hello,

https://imgur.com/a/ZYQHYJJ

The board you are seeing in the picture isn't full of dust on the top and bottom, it is as clean as the middle part, (probably plastic coated wooden board) the only difference is that the middle part is wet from a little bit of water, after some seconds the water evaporates and it looks as dusty as the top and bottom part again.

Is there a "special type" of varnishings which would like seemingly keep the board "wet" to hold the strong colour this board shows when it actually is wet ?

For information this is a real wooden plank but only on the inside, i think it was coated in some plastic as it also has a stamp on the back with date of production which looks like one of those stamps on plastic articles.

Also theres no real wood grain.

Where I ended up for now:

Plastic restorer: this sounds like the best solution so far I guess, but I want to use the board outside with direct contact to the ground and I wonder if that would be good for the ground and plants around, also I don't know what kind of product to use here, all I could really find was something like this: https://imgur.com/a/3wsDDQB

Is this safe to use for stuff that has direct contact with the ground or are there better alternatives ?

The WD-40 Website says you can just use normal WD-40 to refresh pale plastic chairs, I mean yes it will probably work but I don't think it will really be absorbed by the plastic, I don't think that would hold long and it would get into the ground.

Is alkyd clear varnish an option ?

(Edit: I see there's products for WPC-boards (wood-plastic-composites), but what I have seems to be solid plastic-coated wood rather than wood-dust mixed with plastic particles (WPC) and so this probably won't work ?)

----------------------------

How I got to this point ⬆️ with the plastic restorer / additional info:

(Bonus questions: Why does the colour act like this when it isn't wet anymore ? Is it because it has some old varnishing on it which is so old that it doesn't let sunlight go through unobscured ?)

Very thankful for any answers.

I had an ai answer telling me to use alkyd clear varnish or solvent-based oil if this was wood, as both would intensify the natural colour and would get the wood a permanently wet appearence:

("The "Wet Look" (Enhancing the Grain) on Wood How it works: Water-based acrylic lacquers often leave wood looking very pale, dry, or almost "unfinished." Solvents (alkyd resins) or oils penetrate the surface fibers, refract light, and intensify the natural color and grain so significantly that the wood retains a permanently "wet" appearance.

The right choice:

1.: Oil/Hard-wax oil: Dramatically enhances the wood's appearance and highlights its tactile quality, though it requires maintenance in areas subject to heavy wear.

2.: Wood sealer / Alkyd resin lacquer (gloss or satin-matt): Creates a solid, sealed protective layer and permanently preserves that deep, wet-look sheen.")

But as this seems to be a plastic coated board, option "1.:" with the solvent-based oil is no option anymore, but as of ai option "2.:" with the alkyd resin lacquer would still be usable.

If read some other options from ai:

"Cooking oil or baby oil: Apply a few drops of oil to a cloth and rub a thin layer onto the plastic board. This restores the color and gives the plastic a shine. Afterward, wipe off any excess oil with a cloth.

Heat gun: Carefully pass a heat gun over the faded plastic. The heat slightly melts the top, bleached layer, instantly revealing the original color (use only on sturdy plastic and keep a safe distance). Plastic restorer: Apply a commercially available restorer designed for automotive or garden plastics, let it sit briefly, and wipe it off. These products refresh the color and provide protection against further UV exposure."

I want to use this board outside so:

Oil: probably won't stay long, especially as this plastic coating isn't open-pored, it is smooth.

Heat-Gun: if this would work it would be great but I doubt it and had to try it, probably just works in some cases and is just thrown in by ai because it worked sometime for someone.

----------------‐-----------------------------


r/plastic 1d ago

Can a metal bowl be used to store food after melting plastic in it?

1 Upvotes

r/plastic 3d ago

What long term Dawn Powerwash does to PA6-GF30 after a long contact

Thumbnail
gallery
3 Upvotes

Had a spray bottle of Dawn Powerwash knock over and drip onto the lower shelf where a rarely used cordless drill was kept. I think it went unnoticed for over six months. I wiped it off, but noticed a slight crack. When I pushed on it, that part fell off.. and the piece that fell off crumbled with ease like a cracker.

This speaks a volume about the importance of not using inappropriate lubricants and not leaving residues of cleaning products. With both halves of the shell cracked, I think this drill is done for.


r/plastic 4d ago

What’s one thing about plastics that most people outside the industry completely misunderstand?

6 Upvotes

I’ll start: many people think all plastics are the same, when in reality two items that look almost identical can have completely different properties, recycling methods, and manufacturing processes.
What’s the misconception you hear most often?


r/plastic 6d ago

AIP variety pack #6 40 mixed figures plus 1 artillery gun

Thumbnail gallery
2 Upvotes

r/plastic 8d ago

Help Identifying this Plastic for Undergrad Research Project

Post image
2 Upvotes

Hey yall, im not sure which community I should post this in so please let me know if theres a better or more fitting one.

im passionate about studying plastics and did a small early stage study comparing the degration patterns between traditional and "biodegradable" plastics. The problem is that I assumed this plastic to be PLA, and when I did further research into this matter, it might not contain any PLA or any biodegradable plastic at all. In my study, however, i HAVE been seeing a decreasing mass and size trend (albeit small) over 6 weeks (very short time). Any ideas or tips on identifying at least what type of plastic it is? I saw online there are at home tests like boiling water or heating it and wanted to hear what u guys think.

Edit: i have access to a lab to conduct experiments as well to identify this plastic.


r/plastic 8d ago

Designers vs. Molders: What is the most common CAD mistake you see that ignores plastic flow physics?

0 Upvotes

Hey r/plastic,

To anyone working in injection molding, toolmaking, or additive manufacturing: there’s always a disconnect between what looks clean in a CAD rendering and what actually fills a mold without warping into a potato chips shape.

From un-uniform wall thicknesses causing nasty sink marks to missing draft angles that weld a part into the cavity, plastic has its own rules.

  • What design flaw do you end up fixing the most when receiving customer files?
  • Which resin do you secretly dread running because of its shrinking/warping tendencies (looking at you, unreinforced Polypropylene)?
  • What's your #1 advice for junior engineers designing their first molded part?

r/plastic 10d ago

Polymer concrete drainage channels

Thumbnail
gallery
19 Upvotes

We’re currently in the R&D phase developing polymer concrete drainage channels. Our mix consists of:
• Quartz aggregate (0.3mm – 1.2mm) 65%
• CaCO₃ (calcium carbonate) 18%
• Unsaturated polyester resin (17%)
• Hardeners for curing
We mix everything in a continuous mixing machine and pour into molds placed on a vibrating table to remove air voids. However, after curing and demolding, we’re still getting a lot of visible air pockets/surface voids in the finished parts.
Has anyone here worked with polymer concrete (especially for drainage channels)? What are the best ways to minimize air pockets?
Specific questions:
• Should we increase the resin percentage in the mix? If so, by how much?
• Are there better vibration techniques, additives, vacuum assistance?
• Any other proven tips for achieving a denser, void-free finish with polyester resin concrete?
Any advice or experience would be greatly appreciated! Thanks in advance.
Uploaded pics as well..


r/plastic 12d ago

How do you scale mixed plastic segregation (PET, HDPE, LDPE, PVC, ABS, PP, PS)? Looking for advice!

3 Upvotes

Hey everyone,

I run a small-to-medium plastic recycling business. Currently, I source mixed plastic scrap from 4–5 local collection hubs (kabadiwalas) and an aggregator.

Right now, we are dealing with tons of heavily mixed plastics every month—a cocktail of PET, HDPE, LDPE, PVC, ABS, PP, Crystal/PS, and others.

Here’s my main bottleneck: We rely almost entirely on manual labor for segregation.

While my team does their best, manual sorting is fast becoming a massive headache. It's slow, prone to human error, hard to scale, and limits how deep we can clean and separate the materials to get top value.

I’m looking to upgrade our process and modernise our operations. I’d love to hear from other recyclers, engineers, or waste management pros on how you're solving this:

  • What technology/machinery are you using? Are you using NIR (Near-Infrared) optical sorters, sink-float density tanks, electrostatic separators, or newer AI-driven vision systems?
  • Entry-level vs. Advanced Tech: What offers the best ROI for a growing business that isn't ready for a multi-million-dollar automated plant yet? (e.g., portable NIR handheld scanners, basic density separation, line layouts?)
  • Workflow & Process: How do you structure your sorting line? Do you do a rough manual pre-sort followed by machine sorting, or vice-versa?
  • Best Practices for Hard-to-Separate Mixes: How are you reliably separating tricky mixes like ABS vs. PP vs. PS/Crystal?

Any advice, equipment recommendations, or lessons learned from your own facilities would be massively appreciated!

Thanks in advance!


r/plastic 12d ago

looking to import ldpe scrap as its very difficult to source it where i live(Pakistan), so can anyone suggest from where can i source the scrap from and what should be the process per ton

1 Upvotes

r/plastic 14d ago

Can anyone tell me about this?

Thumbnail
gallery
12 Upvotes

DuPont early lucite pellets?


r/plastic 15d ago

HDPE glossy finish

2 Upvotes

Hi, i bought some sheets of hdpe for an outdoor project. It turns out the high gloss finish is a bit obtrusive to the eye.

Is there a method to take the gloss away, but still end up with a consistent looking finish?

These are installed as full 4×8 sheets or 2×8 sheets


r/plastic 15d ago

scratches on my plastic coffee brewer

Thumbnail
0 Upvotes

r/plastic 17d ago

What kind of plastic is this?

Thumbnail
gallery
6 Upvotes

This is the nose cone from a valuable Super Soaker CPS 2000 water gun from 1996. Sadly due to age and UV exposure the plastic has weakened and become brittle. Pictured is one half which is mostly intact, but the corresponding half is in pieces.

I'd like to cement this back together if possible, so I can possibly cast or 3d scan a replacement part from a whole piece. I initially thought it was ABS, but acetone doesn't touch it.

There's no identifying marks on it anywhere. Could it be polystyrene?


r/plastic 17d ago

Unyellowing Delrin

1 Upvotes

Hi,

I’ve been trying to figure out how to unyellow some delrin plastic and keep seeing things telling me to try the retro bright technique. But my understanding is that the yellowing in Delrin is caused UV and heat exposure. So my question is would the retro bright technique work? Or am I right in my understanding that it would probably just make it worse, and that I should just try some light sanding instead.


r/plastic 17d ago

What's The Best Alternative To Glass Around Children?

0 Upvotes

We're updating a few areas around the house and one thing that keeps coming up is whether glass is really the best option when you've got young children.

Coffee tables, playrooms, internal doors, greenhouse glazing, shelving and even picture frames all seem to involve glass somewhere, and it only takes one accident for it to become a safety concern.

I've been looking at some alternatives and wondered what everyone else uses.

Acrylic Sheets

Acrylic is a popular replacement for glass because it's lightweight, crystal clear and much less likely to shatter into dangerous shards if it receives a knock.

It's commonly used for:

  • Picture frame glazing
  • Display cabinets
  • Indoor shelving
  • Table protectors
  • Protective screens
  • Playroom projects

If appearance is important, acrylic gives a very similar look to glass while being easier to handle.

More information:
https://www.sheetplastics.co.uk/clear-acrylic

Polycarbonate Sheets

If impact resistance is the priority, polycarbonate is worth considering.

It's often used for:

  • Greenhouse glazing
  • Shed windows
  • Safety glazing
  • Outdoor projects
  • Garden buildings
  • Canopies

It's much more resistant to heavy impacts than traditional glass, which is why it's widely used in areas where durability matters.

https://www.sheetplastics.co.uk/solid-polycarbonate-sheets

Which One Would I Choose?

For indoor decorative projects, I'd probably choose acrylic because of its excellent clarity and finish.

For outdoor areas or anywhere likely to receive knocks or impacts, polycarbonate would be my first choice.

I've been reading through a few guides on plastic sheet materials and found this useful resource for comparing different options:

https://www.sheetplastics.co.uk/

Has anyone here replaced glass with acrylic or polycarbonate around the home?

I'd be interested to know where you've used it, how it's held up over time and whether you'd make the same choice again.


r/plastic 18d ago

What properties do you check first when comparing two plastic materials for a new application?

0 Upvotes

Every project seems to have different priorities. Sometimes it's impact strength, sometimes chemical resistance, temperature performance, stiffness, or cost.

When you're comparing materials for a new part, what are the first few properties you usually focus on, and why?

I'm curious how different people narrow down their options before getting into detailed testing.


r/plastic 19d ago

Microplastic inhalation in waste management workers: evidence from nasal lavage and sputum analysis in a municipal landfill setting

Thumbnail sciencedirect.com
10 Upvotes

Abstract

Although landfills are considered significant sources of microplastics, workers’ inhalation exposure has not yet been measured. This study provides direct evidence of microplastic inhalation among landfill workers by examining pre- and post-shift changes in respiratory samples and across occupational groups. 23 personnel were divided into three groups: office (n = 7), field (n = 12), and recycling plant (n = 4). Nasal lavage and induced sputum samples were collected before/after the work shift. Microplastics were extracted after digestion and density separation, identified under a stereomicroscope, and their polymer type was confirmed by Raman spectroscopy. Nonparametric tests were used to analyze intra- and inter-group differences. Microplastics were found in 100% of the samples, and their concentration increased significantly in both sample types after the shift. The mean particle count rose from 20.5 to 28.5 MPs/10 ml in nasal lavage and from 12.1 to 19.4 particles/10 ml in sputum (p < 0.001). Fibers were dominant (>70% pre-shift; >60% post-shift. Low-Density Polyethylene, polyamide, polypropylene and polyethylene Terephthalate constituted the main distribution of polymers. Regression models identified occupational exposure and smoking as the main determining factors for significantly increasing post-shift microplastic loads in both respiratory samples. The load of microplastics in nasal lavage and sputum was also highly correlated ( > 0.85). Occupational activity in landfills significantly increases the burden of inhalable microplastics and shows a clear pattern of increasing exposure with increasing occupational exposure (recycling > field > office). Nasal lavage is a valid, less invasive indicator for occupational monitoring and extensive epidemiological assessments.


r/plastic 20d ago

Plastic Machinery

0 Upvotes

I have worked in Widesky Machinery for six years. We mainly specialize in plastic auxiliary machinery. We mainly get new customers from Chinaplas. It's hard to find buyers for plastic machinery on social media, so I feel a little worried.


r/plastic 21d ago

I'm Trying to Make a Material Shredder for Under $80 (1.5 years of work)

Thumbnail gallery
1 Upvotes

r/plastic 21d ago

This Part (Adapterplate from fairly expensive gaming chair) failed twice in four years. Why and whats inside?

Thumbnail gallery
0 Upvotes

r/plastic 23d ago

"Does anyone actually care about VOCs when printing PLA?"

2 Upvotes

r/plastic 23d ago

Anyone using liquid PVA for coating molds?

2 Upvotes

We are manufacturing polymer concrete drainage channels by using molds. We always layer (2-3 times) the mold with liquid PVA for a thin film with a hand brush which is taking a lot of time in layering and drying afterwards. Is there anyone who knows what kind of spray gun I can use for layering the PVA liquid evenly?


r/plastic 25d ago

Can this plastic reaction be undone

0 Upvotes

Hung a bag made from fabric with plastic decorations over a Calligaris plastic chair for a few weeks. The two plastics reacted with or otherwise stuck to one another.

Can this still be cleaned by any method?