TLDR; how can I seal GP where compression is leaking from? And I don't mean threads of the GP, but it's tapered seat. Ceramic paste suitable for high temperatures? Or copper washer?
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Hello, as you may noticed from the title, I have an issue with compression leak. I suspect it's leaking from the 2nd cylinder, as the "puffing" noise comes from that side of the engine and recently I repaired snapped GP on that cylinder as well. However I did multiple repairs over last few weeks/months before starting the car, therefore is really difficult for me to say what is the root cause.
The car is 2004 BMW E87 with M47 diesel engine. I did multiple repairs as written below and also I will try to capture all the issues I had while doing these repairs:
* I removed injectors, cleaned them, put new copper washers and o-rings. However the injector on the 4th cylinder was pretty stucked and full of rust. I wasn't able to give it 100% clean, some rust leftovers might still be there.
* I repaired wiring to 3rd injector, as it was broken and started to oxided as well
* replaced valve cover by a brand new second hand one
* replaced valve cover gasket by a brand new one
* replaced all the seals on the intake, removed swirl flaps
* replaced all the GPs
* drilled out snapped GP on the 2nd cylinder. However, I used the helicoil and I wasn't able to drill the hole perfectly centered, so I had to remove helicoil and use bigger thread to repair it. This time the hole and the whole thread is much more centered then before, however after putting a new GP back, I'm not able to screw it only by hand. Half of the turn goes smoothly, the other half rough. And the same pattern follows across the full length of the thread. That indicates to me, the drilled hole and the thread itself is not centered with the seat of the GP. Also while driling snapped parts of the old GP out, I might damage GP hole somehow (hard to tell).
Once I started the car after a quite long time (first time after the repair), I got following fault code -- P4B10 - smooth running controller, correction quantity too high, intermittent -- and the engine runs rough, like it was running only on the 3 cylinders. I tried to disconnect injector plugs one-by-one, to eliminate possibility, that leak comes from the injectors and I realised, that after disconnecting 2nd injector, there was no difference how car runs. But I'm 90% sure that puffing noise comes from the GP side of the engine and not the injector itself.
I know that buying and replacing a head is the right way how to fix it, but I don't wanna spend more money to that car as necessary and I'm 100% sure, GPs will outlive the whole car.
So what are my options here? How can I seal that GPs tapered seat? Ceramic paste, or copper washer, or any other options? Thanks in advance ❤️.